Complete slipper clutch for the GSX-8R

1.
Read this instruction with photos before you start. Check if the kit includes all parts .
2.
Remount the old clutch ( according to Suzuki workshop manual ), clean thread on the shaft from old glue perfectly. Clean this parts with brake cleaner.
3.
Check, if the STD spacer between basket and hub is in it´s position ( pic.a).
4.
The premounted hub install to gearbox shaft ( pic.b ).
5.
Mount the shim ( kit ) at first (pic.c ), then the nut ( OEM ) (pic.d ). Nut torque moment is 120 Nm, use glue Loctite No. 620 to safe ( pic.e)

6.
Install clutch plates . In case of new friction plates, do not forget to let them soak in engine oil for 24 hours! ( pic.246g )
7.
Put push rod into gearbox shaft ( pic. h ) .
8.
Mount the pressure plate (pic.i ). Install clutch springs with kit buckels and M5x 25mm kit bolts ( torque 8 Nm ) ( pic. j , k ) ) . Check the clearance between pressure plate and clutch hub in pressure plates hole. The correct clearance is about 1,0 mm, minimal clearance is 0.6 mm. In case it is smaller, install all friction plates new.
9.
Adjust freeplay on push rod ( pic.246l ). Correct clearance is 1mm.
10.
Install clutch cover according Suzuki workshop manual, adjust clutch cable .